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Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial

Dongguan factory: electromagnetic brakes, power-off type, 12V/24V DC, rapid response, high precision, zero friction loss, energy efficient, enhanced safety. Ideal for robots, smart manufacturing, industrial machinery.

Product Description

Introduction to Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial

In the demanding world of industrial automation and precision machinery, selecting the right braking solution is critical to ensuring operational safety, equipment longevity, and process reliability. The Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial represents a cutting-edge solution designed for applications requiring immediate stopping power and fail-safe operation. This electromagnetic fail safe brake is engineered to deliver exceptional performance in environments where reliability cannot be compromised. As a 42 volt power off brake, this advanced braking system activates automatically when power is removed, providing inherent safety features that protect both personnel and equipment. The micro industrial brake design ensures compact integration into space-constrained applications without sacrificing stopping force or operational precision.

Understanding the importance of reliable braking systems in modern manufacturing, material handling, robotics, and automated processing lines, our Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial has been developed through extensive engineering research and field testing. This electromagnetic fail safe brake technology addresses the critical need for predictable, repeatable braking performance across countless duty cycles. The 42 volt power off brake configuration offers optimal electrical compatibility with a wide range of industrial control systems while maintaining energy efficiency and reducing operational costs. As a proven micro industrial brake solution, this product delivers the perfect balance between compact footprint and robust stopping capability.

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Product Overview of the Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial

The Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial stands as a testament to advanced electromagnetic braking technology. This electromagnetic fail safe brake utilizes a spring-applied, electrically released mechanism that ensures the brake engages whenever power is interrupted, making it an essential safety component in critical applications. The 42 volt power off brake design allows seamless integration with standard industrial electrical systems while providing consistent braking torque throughout the product lifecycle. As a sophisticated micro industrial brake, this unit incorporates precision-machined components and advanced friction materials to deliver smooth, quiet operation with minimal wear.

The fundamental operating principle of this electromagnetic fail safe brake ensures that braking action occurs naturally through spring force, while electrical power is required only to release the brake during normal operation. This power-off activation characteristic makes the 42 volt power off brake inherently safer than power-on brake designs, as any electrical failure, emergency stop activation, or power interruption results in immediate braking. The micro industrial brake construction features corrosion-resistant materials and sealed enclosures to protect internal components from environmental contaminants, extending service life even in challenging industrial environments.

Our engineering team has optimized every aspect of this electromagnetic fail safe brake to maximize performance density, delivering substantial braking force within a remarkably compact package. The 42 volt power off brake electrical system operates efficiently across varying ambient temperatures and voltage fluctuations, ensuring consistent response times under all operating conditions. This micro industrial brake solution incorporates thermal management features that dissipate heat effectively during high-frequency cycling applications, preventing performance degradation and maintaining safety margins.

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Features and Benefits of the Electromagnetic Fail Safe Brake

Superior Safety and Fail-Safe Operation

The primary advantage of this electromagnetic fail safe brake lies in its inherent safety characteristics. Unlike conventional braking systems that require continuous power to maintain braking force, this 42 volt power off brake activates automatically when electrical power is removed, providing guaranteed stopping action during power failures, emergency shutdowns, or system malfunctions. This micro industrial brake design philosophy prioritizes operator safety and equipment protection above all else, making it the preferred choice for applications where human safety or valuable machinery must be safeguarded.

The spring-engaged design of this electromagnetic fail safe brake ensures that braking force remains available even during complete electrical system failures. The 42 volt power off brake configuration provides predictable, repeatable stopping performance across millions of operational cycles, with friction materials selected for consistent coefficient of friction characteristics. This micro industrial brake maintains its safety function throughout its service life, with gradual wear patterns that allow for predictive maintenance scheduling rather than unexpected failures.

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Precision Engineering and Compact Design

Engineering excellence defines every aspect of this electromagnetic fail safe brake, from material selection to manufacturing tolerances. The 42 volt power off brake incorporates precision bearings and machined surfaces that minimize friction losses and maximize power transmission efficiency. As a true micro industrial brake, this unit achieves an exceptional power-to-size ratio, allowing system designers to implement robust braking capability without requiring extensive mounting space or complex installation procedures.

The compact profile of this electromagnetic fail safe brake enables integration into applications previously limited by space constraints. The 42 volt power off brake design accommodates tight equipment layouts while maintaining full accessibility for routine inspection and maintenance activities. This micro industrial brake solution reduces overall system weight and moment of inertia, improving dynamic response characteristics of the driven equipment and reducing energy consumption during acceleration phases.

Electrical Efficiency and Control Integration

Operating as a 42 volt power off brake, this system offers excellent electrical efficiency by requiring power only during brake release rather than continuous energization. The electromagnetic fail safe brake coil design minimizes power consumption while providing rapid response times, typically releasing within milliseconds of electrical activation. This micro industrial brake integrates seamlessly with programmable logic controllers, variable frequency drives, and industrial control networks, supporting advanced motion control strategies and coordinated multi-axis systems.

The electrical characteristics of this electromagnetic fail safe brake accommodate voltage variations commonly encountered in industrial power distribution systems. The 42 volt power off brake maintains consistent performance across its rated voltage range, eliminating concerns about under-voltage conditions affecting braking reliability. This micro industrial brake features optional monitoring outputs that provide real-time feedback on brake status, enabling predictive maintenance protocols and system diagnostics.

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Applications and Use Cases for the 42 Volt Power Off Brake

The versatility of this electromagnetic fail safe brake makes it suitable for an extraordinarily wide range of industrial applications. In automated material handling systems, this 42 volt power off brake provides essential load-holding capability, preventing unintended movement of conveyors, elevators, and positioning stages during power interruptions. The micro industrial brake design fits perfectly within compact actuator assemblies and servo motor packages used throughout modern manufacturing facilities.

Robotic systems benefit tremendously from the safety characteristics of this electromagnetic fail safe brake, as joint brakes prevent unexpected arm movement during programming, maintenance, or emergency stop conditions. The 42 volt power off brake ensures that robotic manipulators maintain their position under load even during power loss, protecting both the robot and surrounding personnel. This micro industrial brake solution supports the high-duty-cycle requirements typical of industrial robotics while maintaining precision positioning accuracy.

Medical equipment manufacturers incorporate this electromagnetic fail safe brake into diagnostic imaging systems, patient positioning equipment, and automated laboratory instruments where safety and precision are paramount. The 42 volt power off brake provides reliable holding force for vertical axes and articulating arms that must maintain position under varying load conditions. The micro industrial brake compact footprint supports the aesthetic and spatial requirements of medical device design while meeting stringent safety standards.

Packaging machinery, printing equipment, and textile processing systems utilize this electromagnetic fail safe brake to control web tension, register positioning, and emergency stopping functions. The 42 volt power off brake delivers the rapid response times necessary for preventing material damage during fault conditions while supporting the continuous operation cycles characteristic of these industries. This micro industrial brake withstands the demanding operational environments of production facilities, including temperature variations, vibration, and contamination exposure.

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Quality Control and Compliance Standards

Manufacturing excellence ensures that every electromagnetic fail safe brake leaving our production facility meets rigorous quality standards. Our comprehensive testing protocols verify the performance characteristics of each 42 volt power off brake before shipment, including electrical parameters, mechanical functionality, and thermal performance under simulated operating conditions. This micro industrial brake undergoes multi-stage inspection processes that confirm dimensional accuracy, material properties, and assembly integrity.

We maintain sophisticated quality management systems throughout the production lifecycle of this electromagnetic fail safe brake, ensuring consistency and traceability for every component. The 42 volt power off brake manufacturing process incorporates statistical process control methods that identify and correct variations before they affect product quality. Our micro industrial brake production lines utilize advanced inspection equipment including coordinate measuring machines, electrical test benches, and automated functional testing systems.

International compliance represents a core commitment in the development of this electromagnetic fail safe brake. The 42 volt power off brake design addresses relevant safety standards and electromagnetic compatibility requirements applicable to industrial control equipment. This micro industrial brake has been evaluated against recognized testing protocols to verify its suitability for integration into machinery subject to regulatory oversight in major global markets.

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Customization and Branding Options

Recognizing that different applications demand specific performance characteristics, we offer extensive customization capabilities for this electromagnetic fail safe brake. Engineering teams can specify alternative friction materials, mounting configurations, and electrical parameters to optimize the 42 volt power off brake for particular application requirements. Our micro industrial brake platform supports various shaft configurations, mounting patterns, and environmental protection levels to accommodate diverse installation scenarios.

Original equipment manufacturers benefit from our private labeling services for this electromagnetic fail safe brake, allowing integration into proprietary product lines with customized branding and identification. The 42 volt power off brake can be supplied with customer-specific markings, documentation, and packaging that support brand identity and market positioning. This micro industrial brake customization extends to performance tuning, where spring forces, coil characteristics, and friction materials can be optimized for specific duty cycles and operational profiles.

Technical collaboration ensures that customized versions of this electromagnetic fail safe brake maintain the reliability and safety characteristics of the standard product. Our engineering support assists customers in selecting the optimal 42 volt power off brake configuration for their application, including thermal analysis, duty cycle evaluation, and integration guidance. The micro industrial brake flexibility enables solution development that precisely matches end-use requirements without compromising quality or delivery timelines.

Packaging and Logistics Support

Proper packaging protects this precision electromagnetic fail safe brake during international shipment and storage. Our logistics team utilizes protective materials and robust containers that prevent damage from vibration, moisture, and handling impacts. Each 42 volt power off brake is individually packaged with corrosion protection and cushioning appropriate for the shipping method and destination climate. The micro industrial brake packaging includes comprehensive documentation, installation guidance, and identification labeling that facilitates inventory management and installation planning.

We maintain flexible fulfillment capabilities that accommodate both small sample orders and large production quantities of this electromagnetic fail safe brake. Our distribution network supports efficient delivery to destinations worldwide, with logistics partners experienced in handling precision industrial components. The 42 volt power off brake packaging configurations can be adapted to customer requirements, including bulk packaging for high-volume users or individual retail-ready packaging for distribution channels. This micro industrial brake ships with all necessary mounting hardware and documentation to simplify installation and commissioning processes.

Why Choose Our Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial

Selecting the right electromagnetic fail safe brake partner involves evaluating technical capability, manufacturing quality, and commercial reliability. Our organization brings extensive experience in precision electromagnetic component manufacturing, serving diverse industries across global markets. The 42 volt power off brake represents the culmination of continuous product development informed by customer feedback and application experience. Our micro industrial brake solutions have earned recognition for quality and performance in demanding applications worldwide.

Technical expertise distinguishes our approach to electromagnetic fail safe brake development and customer support. Our engineering team possesses deep knowledge of electromagnetic theory, mechanical design, and industrial application requirements, enabling informed consultation and problem-solving assistance. The 42 volt power off brake product line reflects this expertise through thoughtful design details and performance optimization. We support customers throughout the micro industrial brake selection and integration process, from initial specification through production implementation and after-sales service.

Manufacturing capability ensures consistent quality and availability of this electromagnetic fail safe brake for customers worldwide. Our production facilities incorporate modern manufacturing technologies and quality systems that maintain tight tolerances and reliable performance characteristics. The 42 volt power off brake production capacity scales to meet varying demand levels while maintaining quality standards. Our micro industrial brake supply chain management ensures component availability and production continuity that supports customer production schedules and inventory planning.

Commitment to customer success drives our approach to electromagnetic fail safe brake business relationships. We view each 42 volt power off brake application as an opportunity to demonstrate value through product performance and responsive service. Our micro industrial brake customers benefit from technical resources, application assistance, and commercial flexibility that support their business objectives and competitive positioning.

Conclusion

The Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial delivers exceptional performance, safety, and reliability for demanding industrial applications. This electromagnetic fail safe brake combines advanced engineering with proven operational characteristics to provide peace of mind in critical braking applications. The 42 volt power off brake design ensures inherent safety through its power-off activation mechanism while maintaining compact dimensions and efficient operation. As a sophisticated micro industrial brake solution, this product enables system designers to implement robust braking capability without spatial or operational compromises.

From automated manufacturing systems to medical equipment, robotics to material handling, this electromagnetic fail safe brake serves diverse industries with consistent excellence. The 42 volt power off brake electrical configuration supports seamless integration with standard industrial control systems while providing energy-efficient operation. The micro industrial brake construction quality ensures long service life and minimal maintenance requirements, reducing total cost of ownership while maximizing uptime and productivity. Choosing this proven braking solution means selecting a partner committed to technical excellence, manufacturing quality, and customer success in the competitive global marketplace.

Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial factory

Advatange:

Rapid Response The electromagnetic brake activates upon power-on and brakes immediately upon power-off, with a short response time (millisecond-level), making it ideal for high-frequency start-stop operations. High-Precision Control Adjusting braking torque via current enables precise position and speed control (e.g., in automated equipment and robots). Zero Friction Loss Non-contact braking eliminates mechanical wear, ensuring long service life and low maintenance costs. Strong Environmental Adaptability A sealed design provides dustproof and oil-resistant protection, suitable for harsh environments such as high temperatures, humidity, or dusty conditions (e.g., textile or mining machinery). Energy Efficiency Power is consumed only in the released state, while braking relies on springs or permanent magnets, resulting in low energy consumption. Enhanced Safety Automatic braking upon power loss prevents equipment sliding (e.g., emergency braking in elevators or cranes).
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial factory
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial manufacture
Product Description

Tianji Manufacture power failure electromagnetic brake power off brake 12v 24v DC electromagnetic brake

 
Brief introduction of electric brake (Dry Single-plate Solenoid Brake):
Fast loss of electricity electromagnetic brake has the advantages of simple structure, low noise and reliable braking. An ideal performance element in industrial modernization. Loss of power brake with its excellent characteristics to meet the different USES of robots, motors and other different mechanical needs. Widely used in smart manufacturing and industrial robots, TJ-D ultra-thin over-excitation safety brake, ultra-thin design can not only save installation space, but also with over-excitation controller can play its superior characteristics of high torque and low power consumption, effectively reducing brake temperature.
It is compatible with overall general industrial machinery and the rational design offers good performance.
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial manufacture
Specification

Installation precautions:

1. The surface of the friction piece and armature shall not be greasy and must be kept clean;
2. Installation can not tilt, to ensure verticality and levelness;
3. The installation bolts should be locked;
4. Voltage 24V power 60W

 
Considerations for Selection
1. Flange: can be directly installed on the motor, the installation method is simple, high IP level must be added Dust jacket, dust plate, need to add mounting flange or add groove on the end face of the motor
2. According to the actual demand to determine the torque range, power and size specifications of electromagnetic brake
parameters; The torque of power off brake should be greater than the torque required by the load of the motor.
3. Determine the type of electromagnetic brake, is power off type or power, is dry or wet type
4. Confirm motor power, torque size, installation method, application equipment and machine, send data, etc
5. The following table shows the parameters of each specification of power off brake
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial factory
MODE
TJ-D-0.02
TJ-D-0.03
TJ-D-0.1
TJ-D-0.3
TJ-D-0.4
TJ-D-0.5
静摩擦扭矩
Static friction torque [kgm][NM]
0.2
0.32
1
3
4
4.5
动摩擦扭矩
Dynamic friction torque [kgm][NM]
0.18
0.3
0.85
2.8
3.75
4.5
功率 Power [DC24V]
24V
24V
24V
24V
24V
24V
径方向
Diameter direction
A
35
35
45
55
62
80
B
29
29
38
47
54.5
72
C
7
9.5
11
9
21
25
D
16
17.5
21
22
30
32
E
4 / 6
8
10
10
10
15  / 14
L1
15
22.5
25
30
34
37.5
L2
8
15
16
18
20
24
轴方向
Direction of principal axis
Y1
M2
M2.5
M3
M3
M3
M5
Y2
5.5
6
6.5
6.5
6.5
8
b
2
3
4
4
4
5
t
1
1.4
1.8
1.8
1.8
2.3
 

Electromagnetic dry brake (power off brake) Structure, working principle and application

Electromagnetic power failure brake (power failure brake) for electric electromagnetic pull, power failure friction brake type brake, It consists of magnetic hoop, excitation coil, spring, brake disc, armature, spline sleeve, installation screw and so on.
Mainly with the Y series A new YEJ series electromagnetic brake three-phase asynchronous motor is generated. Widely used in metallurgy, construction, Chemical industry, food, stage, elevator, machine tool, packaging, ship and other machinery. Fast parking and accurate positioning, Braking, etc.
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial manufacture
Why Choose Us
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial supplier

Eight reasons to choose us:

1. Perfect service system and after-sale protection.
2. Quality problems will be solved within 24hours.
3. One-to-one customer service tracking processing.
4. Companies carry out the ERP management, improve enterprise fast response.
5. Quality assurance, one year warranty.
6. Supporting professional matched other equipments.
7. The company has more than one product testing units, the implementation of ISO9001: 2015.
8. Unique development and design capabilities to meet the needs of special-purpose equipment manufacturing.

Five Core strengths:
1. The first domestic independent R & D manufacturer and 14 years of professional manufacturing.
2. Casting exquisite, beautiful, practical and durable.
3. Complete specifications, cost-effective and spot supply.
4. Independent research and development, special specifications can be customized.
5. Selected materials, high-tech treatment, up to the international standard test.
Packing & Delivery
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial manufacture
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
Company Profile
DongGuan TaiJi Speed Reducer Clutch Company is a professional industrial transmission parts manufacturer, which headquarter in Taiwan. After many years efforts with all staffs , from general-purpse prodcuts to the new products development and now could provide different products to our clients.We always insist on the "Diligence,Honesty,Trust " in order to win constantly support from our customers and aslo establish "TianJi" Brand to the public with a good image.
Now our company has set up branch in DongGuan in 2005 mainly produce professional reducer , motor,industrial brake ,clutch and other transmission parts with extensive professional experience from TaiWan , combined with imports of machinery processing equipments.Our stringent quality requirements and constant innovation has become the industry leader and can produce products accordance with customer requirements.Customers and services: we rely on the recognition of customers,we are able to mobilize all our recources to win the trust from customers, we will continue to keep the products with higher performance and quality , faster market reaction speed , greater cost control , to make a success to our customers .We insist on establish organization ,process chart , regulation based on customer need.
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial manufacture
CE cerificate for Clutch
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial factory
FCC cerificate for motor reducer
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial details
ISO9001:2015 cerificate
Warner Power Off Electromagnetic Brake Micro 42 Volt High Precision Industrial details
FAQ
1.When can I get the quotation?
We usually quoted within 24 hours after receiving your inquiry. If you are very urgent to get the price, please call us or tell us in your email, so that we can regard your inquiry priority.

2.How should I place an order?
Please let us know the model number based on our specs for powder clutch, powder brake, air clutch, air brake, electromagnetic clutch, electromagnetic brake and safety chucks, other transmisson parts.
For air shafts,air adapter please show us your drawing, or let us know your request, and then we will provide you drawing for confirmation.

3.What’s your MOQ basis?
Normally, we don’t have MOQ request, except the customized mini clutches/brakes.

4.What about the lead time for production?
Honestly, it depends on the order quantity and the type of our products. For powder clutch, powder brake, tension controller,which is about 3-5 days. For safety chucks, air shafts which need about 15-30days.

5.What is the term of shipment ?
We can arrange with EXW, FOB, CIF…etc. You can choose the most convenient one or cost-effective way.

More concerned for our products , please do not hesitate to inquiry now!

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