All Categories

24V DC Magnetic Powder Brake Quiet Eco Friendly Tension Control for Bag Making Parts

Electromagnetic clutch uses magnetic powder instead of friction plates. Powder forms chains between disc and rotor when magnetized. Premium materials ensure high friction, fast response, long life. Your reliable supplier.

Product Description
24V DC Magnetic Powder Brake Quiet Eco Friendly Tension Control Bag Making Parts factory
We are the factory in DongGuan professionally produce transmission parts for machines
  
1.Don’t overload, meanwhile cool to appropriate temperature
The value of the torque/rotational speed/slip power should be less than the rated value. The cooling mode(natural cooling/forced air cooling/water cooling) should depend on the maximum slip power when it works and the cooling air should pass the water and oil filter. The temperature detector and the alarm should be installed to prevent high temperature which can affect the service life of the magnetic powder.(the highest temperature is 80 degree)
2. Concerning the torque
After the high qualiity magnetic powder clutch and ac magnetic brake motor working, the magnetic powder will be in grinding at the beginning which leads to the torque decreasing slightly, but the gap can be compensated through adjustment the current.
For pipe makers ac magnetic brake motor,magnetic powder brake
Belief introduction
A high quality magnetic powder clutch is a special type of electromagnetic clutch which does not use friction plates. Instead, it uses a fine powder of magnetically susceptible material (typically stainless steel) to mechanically link an otherwise free wheeling disc attached to one shaft, to a rotor attached to the other shaft. When a magnetic field is applied to the powder, it forms chains connecting the disc and rotor. The strength of the chains depends on the strength of the magnetic field. We use the finest materials available for magnetic components to yield high friction indexes, as well as premium non-asbestos linings to
improve response time and extend working life. We will be reliable powder brake supplier for you.
  
Advatange:
POD(59b03a4741).jpgPOD1(c1997a735d).jpg
1 High-Precision Control with Instant Response
Magnetic particle brakes utilize the magnetorheological properties of magnetic powder to achieve millisecond-level linear torque adjustment, precisely matching equipment load requirements. Particularly
suitable for high-precision applications like printing, slitting, and tension control, their stability significantly surpasses
traditional mechanical braking systems.
  
2 Maintenance-Free Longevity for Cost Efficiency
The non-mechanical friction design minimizes component wear, delivering a service life exceeding tens of thousands of operating hours. Modular construction simplifies installation and maintenance, dramatically reducing downtime costs and labor requirements.
24V DC Magnetic Powder Brake Quiet Eco Friendly Tension Control Bag Making Parts supplier p4.jpg
3 Overload Protection with Enhanced Safety
Automatic slip differential protection activates instantly during overloads, preventing mechanical damage to equipment. Especially effective in scenarios with sudden load fluctuations, such as textile machine thread breakage or packaging machine material jams.
4 Energy-Efficient & Automation-Ready
Features low-power consumption design with near-zero energy use in standby mode. Compatible with PLC/analog signal control systems for seamless integration into smart production lines, supporting Industry 4.0 transformation initiatives. The translation maintains technical accuracy while optimizing terminology for international engineering standards, preserving key information about response time (millisecond-level), operational lifespan (tens of thousands of hours), and compatibility with industrial automation systems (PLC/Industry 4.0).
24V DC Magnetic Powder Brake Quiet Eco Friendly Tension Control Bag Making Parts manufacture 24V DC Magnetic Powder Brake Quiet Eco Friendly Tension Control Bag Making Parts details
5.Concerning the service life
The life of the magnetic powder clutch and magnetic brake rely on the life of the magnetic powder. Generally speaking, its service life is 4500-7500hours in the state of non overloaded; but its service life can extend several times in some cases, such as: the working torque of the magnetic powder clutch/brake,relative slip rotational speed and slip power can be reduced to 50%-70% of the rated value. This is to say, the margin can be enlarged as soon as possible when designing.
Product Usage
High performance magnetic particle brakes powder brake Increased efficiency and safety 1 years warranty Follow details:
· Nominal torque range 0.6 Nm - 2000 Nm
· Temperature range -5 °C bis +120 °C
· Voltage DC 24 ~ 36 V
· CE, FCC, ISO2008 compliant
· Protection class IP 00
Current 0.9 ~ 5 A
Allowable rotational speed 1500 ~ 450 r/min
· Slip power of self cooling 70 ~ 4000 W
· Slip power of air cooling 130 ~ 6000 W
· Outline dimension(H) 150 ~ 619
· Outline dimension(L) 146 ~ 733
magnetic powder clutch zkb-10bn
· micro magnetic powder clutch zkb-10bn
Model
TJ-POD-0.6
TJ-POD-1.5
TJ-POD-2.5
TJ-POD-5
TJ-POD-10
TJ-POD-20
Rated turning distance (kgf-m)N-m)
0.6(6)
1.2(12)
2.5(25)
5(50)
10(100)
20(200)
Capacity DC24V
(75℃)
Current
0.81
0.94
1.24
2.15
2.4
2.7
Power
19.4
22.5
30
51.5
57.6
64.8
Number of hours set
0.08
0.1
0.12
0.13
0.25
0.37
moment of inertia(kg㎡)
6.0*10^-4
1.34*10^-3
3.8*10^-3
9.5*10^-3
3.5*10^-2
9.15*10^-2
Allowable slippage rate with forced-air cooling
Air pressure(Pa)
-
3*10^4
5*10^4
1*10^5
6*10^4
5*10^4
Air volume
(M^3/min)
-
0.2
0.4
0.6
1.1
1.6
Power(W)
-
250
380
700
1100
1900
Weight (kg)
4
5.2
9
14.5
34
53
Max No of turns(t/min)
Weight of powder(g)
10
20
33
60
140
225
Exterior domensions D1
134
152
182
219
278
327
Exterior domensions D2
116
126
160
196
260
301
Exterior domensions D3
42
42
55
74
100
110
Exterior domensions D4
64
64
78
100
140
150
Exterior domensions L
112.5
132
155
193
239
278
Exterior domensions L1
114
29
43
55
65
69
Exterior domensions L2
26
98
108
132
167
199
Exterior domensions L3
14
15
17
30
28
30
Exterior domensions L4
18
25.5
26
28
46
56
Exterior domensions L5
12.5
14.5
15
18
21.5
32
Exterior domensions d(h7
12
15
20
25
30
35
Exterior domensions H(0/0.2)
13.5
17
22
28
33
38.5
Exterior domensions W(p7
4
5
5
7
7
10
Exterior domensions V
M4*0.7P*8L
M4*0.7P*8L
M5*0.8P*10L
M6*1P*12L
Exterior domensions R
6-M5*0.7P*10L
6-M6*1P*10L
6-M10*1.5P*15L
Exterior domensions S
1/8
1/8
1/4
24v dc magnetic powder brake quiet eco friendly tension control for bag making parts-0
24v dc magnetic powder brake quiet eco friendly tension control for bag making parts-1
Packing&Shipping

24v dc magnetic powder brake quiet eco friendly tension control for bag making parts-2

Company Profile

DongGuan TianJi Speed Reducer Clutch Company is a professional industrial transmission parts manufacturer, which headquarter in Taiwan. After many years efforts with all staffs , from general-purpose products to the new products development and now could provide different products to our clients.We always insist on the "Diligence,Honesty,Trust " in order to win constantly support from our customers and also establish "TianJi" Brand to the public with a good image.Now our company has set up branch in DongGuan in 2005 mainly produce professional reducer , motor,industrial brake ,clutch and other transmission parts with extensive professional experience from TaiWan , combined with imports of machinery processing equipments.Our stringent quality requirements and constant innovation has become the industry leader and can produce products accordance with customer requirements.Customers and services: we rely on the recognition of customers,we are able to mobilize all our resources to win the trust from customers, we will continue to keep the products with higher performance and quality , faster market reaction speed , greater cost control , to make a success to our customers .We insist on establish organization ,process chart , regulation based on customer need.

24v dc magnetic powder brake quiet eco friendly tension control for bag making parts-3 24v dc magnetic powder brake quiet eco friendly tension control for bag making parts-4 24v dc magnetic powder brake quiet eco friendly tension control for bag making parts-5
CE certificate for brake
FCC certificate for motor
ISO9001:2015 Certificate

24v dc magnetic powder brake quiet eco friendly tension control for bag making parts-6

FAQ

1. When can I get the quotation?

We usually quoted within 24 hours after receiving your inquiry. If you are very urgent to get the price, please call us or tell us in your email, so that we can regard your inquiry priority.

2. How should I place an order?
Please let us know the model number based on our specs for powder clutch, powder brake, air clutch, air brake, electromagnetic clutch, electromagnetic brake and safety chucks, other transmission parts. For air shafts, air adapter please show us your drawing, or let us know your request, and then we will provide you drawing for confirmation.

3. What’s your MOQ basis?
Normally, we don’t have MOQ request, except the customized mini clutches/brakes.

4. What about the lead time for production?
Honestly, it depends on the order quantity and the type of our products. For powder clutch, powder brake, tension controller, which is about 3-5 days. For safety chucks, air shafts which need about 15-30 days.

5. What is the term of shipment?
We can arrange with EXW, FOB, CIF…etc. You can choose the most convenient one or cost-effective way.

Get Your Custom Quote

Tell us your requirements and get a tailored solution for your project.
Name
Mobile
Email
Please include
Message
0/1000
email goToTop