High-Tech Magnetic Powder Brake & Tension Controller for Industrial Paper, Film, and Printing Machinery

Product Description

Magnet Powder Tension Controller Power Brake Sensor for Paper Machinery Parts supplier

We are the factory in DongGuan professionally produce transmission parts for machines

Tension conotroller advantage: High-Precision Control Utilizes closed-loop control algorithms (e. g., PID, fuzzy logic) to dynamically adjust tension in real time, ensuring stable material tension during high-speed operations and preventing breakage or slack. Achieves a typical accuracy of within ±1%, suitable for high-end manufacturing scenarios requiring tension sensitivity.

Broad Applicability Supports diverse material types (e. g., films, metal foils, fibers, wires) and processes (winding, unwinding, mid-process tension control). Compatible with various drive systems (servo motors, frequency converters, magnetic powder brakes).

Energy Efficiency Reduces motor starts/stops and lowers energy consumption through optimized control algorithms. Select models feature energy regeneration functions to further cut electricity costs.

Intelligence and Automation Integrates automatic tension taper control (adjusts tension gradient during winding to prevent material deformation). Supports parameter presets, fault self-diagnosis, and remote monitoring (via industrial bus protocols like EtherCAT, PROFINET). Modular Design Expandable hardware modules (e. g., tension sensor interfaces, communication modules) and software functionalities (e. g., recipe management). Simplifies maintenance and upgrades, minimizing downtime.

High Reliability Built with industrial-grade components to withstand harsh environments (high temperatures, dust, vibrations). Features overload protection and emergency stop functions to safeguard equipment and personnel.

Single Shaft brake Magnetic Powder brake for Printing Machine Slitting Machine 24V

* The magnetic powder brake is a new type of transmission that uses magnetic powder as a medium to form a magnetic powder chain to transmit torque under energization
* It is mainly composed of inner rotor, outer rotor, excitation line diagram and magnetic powder
* When the coil is not energized, the active rotor rotates, due to the centrifugal force, the magnetic powder is clamped on the inner wall of the active rotor, and there is no contact between the magnetic powder and the driven rotor, and the active rotor idles
* After the DC power supply is turned on, an electromagnetic field is generated, and the magnetic powder of the working medium forms a magnetic powder chain under the action of the magnetic force line, and the inner rotor and the outer rotor are coupled to achieve transmission and braking torque.

Brief introduction:
A magnetic powder brake is a special type of electromagnetic brake which does not use friction plates. Instead, it uses a fine powder of magnetically susceptible material (typically stainless steel) to mechanically link an otherwise free wheeling disc attached to one shaft, to a rotor attached to the other shaft. When a magnetic fieldis applied to the powder, it forms chains connecting the disc and rotor. The strength of the chains depends on the strength of the magnetic field. We use the finest materials available for magnetic components to yield high friction indexes, as well as premium non-asbestos linings to improve response time and extend working life. We will be reliable brake supplier for you.

* Good product, fast shipping and 100% after-sales protection!

Dual Shaft Magnetic Powder brake

* Volatge: dc 24v
* Magnetic powder clutch/brake0.6KG-40KG stock supply
* Imported highly magnetized magnetic powder
* Imported wool felt and NSK bearings operate smoothly
* Coil 100% use enamelled copper wire
* Cast steel material

Magnet Powder Tension Controller Power Brake Sensor for Paper Machinery Parts manufacture

Magnet Powder Tension Controller Power Brake Sensor for Paper Machinery Parts details

advantages

1. Fast response. Dry design means instant reaction to commands.
2. Durability. Excellent heat dissipation and quality materials mean long life, even under high frequency and high performance conditions.

3. Easy to install and maintain. Sealed bearing race eliminates the need for removal of the center core. No dust brush is needed, and operation is simper and easier.

advantages

4. No adjustment of the motor. The motor is designed so that it does not need adjustment of the friction surface, and once it is installed only very minor adjustments are needed.

5. Sure motion. One-piece plate will not slip even under the strongest vibration for longer life.
6. Adjustable torque. Torque levels can be increased or decreased by changing the current, making it suitable for a variety of applications.

Why Choose Us

Eight reasons to choose us:

1. Perfect service system and after-sale protection.
2. Quality problems will be solved within 24hours.
3. One-to-one customer service tracking processing.
4. Companies carry out the ERP management, improve enterprise fast response.
5. Quality assurance, one year warranty.
6. Supporting professional matched other equipments.
7. The company has more than one product testing units, the implementation of ISO9001: 2015.
8. Unique development and design capabilities to meet the needs of special-purpose equipment manufacturing.

Five Core strengths:
1. The first domestic independent R & D manufacturer and 14 years of professional manufacturing.
2. Casting exquisite, beautiful, practical and durable.
3. Complete specifications, cost-effective and spot supply.
4. Independent research and development, special specifications can be customized.
5. Selected materials, high-tech treatment, up to the international standard test.

Company Profile

DongGuan TianJi Speed Reducer Clutch Company is a professional industrial transmission parts manufacturer, which headquarter in Taiwan. After many years efforts with all staffs , from general-purpose products to the new products development and now could provide different products to our clients.We always insist on the "Diligence,Honesty,Trust " in order to win constantly support from our customers and also establish "TianJi" Brand to the public with a good image.

Now our company has set up branch in DongGuan in 2005 mainly produce professional reducer , motor,industrial brake ,clutch and other transmission parts with extensive professional experience from TaiWan , combined with imports of machinery processing equipments.Our stringent quality requirements and constant innovation has become the industry leader and can produce products accordance with customer requirements.

Customers and services: we rely on the recognition of customers,we are able to mobilize all our resources to win the trust from customers, we will continue to keep the products with higher performance and quality , faster market reaction speed , greater cost control , to make a success to our customers .We insist on establish organization ,process chart , regulation based on customer need.


FCC certificate for motor	ISO9001:2015 certificate	CE certificate for clutch

manual tension controller sensor with magnetic powder brake for paper machinery parts-4

manual tension controller sensor with magnetic powder brake for paper machinery parts-5

FAQ

1. When can I get the quotation?

We usually quoted within 24 hours after receiving your inquiry. If you are very urgent to get the price, please call us or tell us in your email, so that we can regard your inquiry priority.

2. How should I place an order?
Please let us know the model number based on our specs for powder clutch, powder brake, air clutch, air brake, electromagnetic clutch, electromagnetic brake and safety chucks, other transmission parts. For air shafts, air adapter please show us your drawing, or let us know your request, and then we will provide you drawing for confirmation.

3. What’s your MOQ basis?
Normally, we don’t have MOQ request, except the customized mini clutches/brakes.

4. What about the lead time for production?
Honestly, it depends on the order quantity and the type of our products. For powder clutch, powder brake, tension controller, which is about 3-5 days. For safety chucks, air shafts which need about 15-30 days.

5. What is the term of shipment?
We can arrange with EXW, FOB, CIF…etc. You can choose the most convenient one or cost-effective way.

Model	Rated Torque (Nm)	Capacity DC24 (75°C)			Diameter of axle (mm)	Max Speed (r/min)	Powder Weight (g)
Model	Rated Torque (Nm)	(A)	(W)	(s)	Diameter of axle (mm)	Max Speed (r/min)	Powder Weight (g)
TJ-POC-1.5	1.2 (12)	0.94	22.5	0.1	15	1800	20
TJ-POC-2.5	2.5 (25)	1.24	30	0.12	20	1800	33
TJ-POC-5	5.0 (50)	2.15	51.5	0.13	25	1800	60
TJ-POC-10	10.0 (100 )	2.4	57.6	0.25	30	1800	140
TJ-POC-20	20.0 (200 )	2.7	64.8	0.37	35	1800	225
TJ-POC-40	40.0 (400)	3.5	84	0.4	45	1800	370

Rated torque	0.6 ~ 2000 N.m
Current	0.9 ~ 5 A
Voltage	24 ~ 36 V
Allowable rotational speed	1500 ~ 450 r/min
Slip power of self cooling	70 ~ 4000 W
Slip power of air cooling	130 ~ 6000 W
Outline dimension(H)	150 ~ 619
Outline dimension(L)	146 ~ 733
Product Keywords	magnetic powder clutch brake zkb-10bn,magnetic powder clutch zkb-10bn,micro magnetic powder clutch zkb-10bn

All Categories

Manual Tension Controller Sensor with Magnetic Powder Brake for Paper Machinery Parts

Product Description

Single Shaft brake Magnetic Powder brake for Printing Machine Slitting Machine 24V

advantages

advantages

Specification

Packing & Delivery

Why Choose Us

Eight reasons to choose us:

Company Profile

Customer feedback

FAQ

All Categories

Manual Tension Controller Sensor with Magnetic Powder Brake for Paper Machinery Parts

Product Description

Single Shaft brake Magnetic Powder brake for Printing Machine Slitting Machine 24V

advantages

advantages

Specification

Packing & Delivery

Why Choose Us

Eight reasons to choose us:

Company Profile

Customer feedback

FAQ

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